The Case For – and Against – ERP Customization

by Panorama Consulting Group | Dec 5, 2012

software-customization

When it comes to ERP systems, the word “customization” is one of the most dreaded terms that an executive hears. In fact, I would estimate that at least 90-percent of Panorama's ERP selection clients indicate a strong preference for zero or no customization. In other words, most CIOs and CFOs want to use the system out of the box without making any changes to the software code. While every ERP implementation requires some amount of configuration and personalization, most executives won't approve heavy-duty changes to the software.

However, something strange happens during implementation. Inevitably, the business identifies one or more things that the software doesn’t do quite right, so they request to make just one minor change to the way the software is designed. Of course, this is a slippery slope, and one minor change to the software code typically leads to several more.

There are both pros and cons of software customization. First, the disadvantages:

Upgrades become more complex, costly and risky. Every change made to ERP software makes upgrades that much more complicated and costly. We work with a large number of organizations that have stopped upgrading and maintaining their ERP systems because customizations have made the upgrade paths too cumbersome and costly. In fact, over-customization a key reason why so many organizations decide to replace their existing ERP systems – not because there is something wrong with the system per se, but because it has been customized beyond the point of recognition.

Customization may be a symptom of organizational change management issues. Often times, it isn’t the customization itself that is the problem. Customization may be a symptom of refusing to adopt new business processes and software functionality. This could suggest that the organization may need to invest more heavily in organizational change management to help stakeholders and employees adapt to new processes.

Despite these disadvantages, there are advantages to software customization as well. For example:

We live in a customizable world. Employees are accustomed to customization, whether it’s how they customize their Facebook profiles, create personalized radio stations on Pandora or order individualized products from their favorite companies. The new generation of younger employees is especially accustomed to flexible technologies. A completely uniform and generic approach to business processes is a hard adjustment for most employees. To minimize these change management costs, many organizations opt for software customization.

Organizations have competitive advantages to protect. The concept of off-the-shelf ERP software assumes that an implementing organization has no competitive advantage. If every organization could use generic, non-customized ERP software, then any organization could replicate the competitive advantages of competitors simply by implementing the same ERP system. If an organization wants sustainable competitive advantage, it has to be something that can’t be replicated on a large scale with generic ERP systems; otherwise it wouldn’t be a competitive advantage.

So what’s the right answer? Unfortunately, there isn’t one. Every organization is different and will find its own sweet spot on the spectrum of customization. The right answer for your organization most likely depends on how unique your organization is, how established your business processes are and how open to change you are. Keep in mind that customization has its risks, but reducing customization puts more pressure on your team to manage change resistance. The key is to find the right balance.

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FAQs About ERP Implementation Failure in Pharma​

How do food and beverage ERP systems differ from general-purpose ERP?

General-purpose ERP handles orders and financials well, yet it tends to treat a recipe as a static bill of materials. Purpose-built food and beverage ERP systems support yield variability and catch weight pricing, and they allocate inventory based on remaining shelf life rather than on the date a lot was received.

What should we look for in ERP for the food and beverage industry during demonstrations?

Ask vendors to run your own scenarios rather than their prepared script. A mock recall traced backward from a finished pallet to every ingredient lot will tell you more than any feature matrix, because it exposes where the platform still relies on manual reconciliation.

Is food traceability software a separate purchase from ERP?

Some vendors embed lot genealogy and recall reporting directly in the core platform, while others expect a bolt-on product or a warehouse management layer to carry it. The distinction matters at contract time, because integrated food traceability software is priced inside the license, and a bolt-on arrives as a separate line item with its own upgrade path.

How long does selecting food and beverage ERP software usually take?

Timeline depends far less on the software than on how many distinct manufacturing modes the business runs. A single-plant processor can move from requirements gathering to contract signature considerably faster than a multi-site operation where harvest operations and formula-based manufacturing each need their own requirements workshop before any vendor can be scored fairly.

What is the biggest risk when selecting a food manufacturing ERP system?

The biggest risk is underspecified requirements. When only IT and finance define scope, the realities that plant supervisors and quality managers handle daily stay invisible until testing begins, and by then configuration decisions are already locked. Requirements workshops held on the plant floor before vendor contact are the cheapest available correction.

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About the author

Panorama Consulting Group is an independent, niche consulting firm specializing in business transformation and ERP system implementations for mid- to large-sized private- and public-sector organizations worldwide. One-hundred percent technology agnostic and independent of vendor affiliation, Panorama offers a phased, top-down strategic alignment approach and a bottom-up tactical approach, enabling each client to achieve its unique business transformation objectives by transforming its people, processes, technology, and data.

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